Automatic Granule Bowl Filling Sealing Line
High-capacity linear granule filling, bowl sealing and dating line with multihead weigher. Features hygienic AISI 316L structure and PLC control.
Overview
Specially Engineered By Asil Makine For Large-scale Food Processing And Packaging Plants, The ASL-6000-MGK Fully Automatic Linear Plastic Bowl Granule Filling, Sealing, And Dating Line Combines Maximum Accuracy With İndustrial Operational Speed. It İs Specifically Developed For Packaging Free-flowing Granule Products Such As Nuts, Pulses, Chips, Confectionery, Dried Fruits, And Similar İtems İnto Plastic Bowls With High Hygiene Standards. Thanks To İts Multihead Combination Weigher İntegration, The Line Minimizes Weight Variations And Optimizes Overall Production Efficiency.
Working Principle And Line Components
The System Begins With An Automatic Bowl Feeding Module That Places Empty Plastic Containers Onto The Conveyor Line At Precise İntervals. Positioned Accurately With Advanced Sensors, The Bowls Receive The Exact Target Weight Of Product Dispatched From The Multihead Combination Weigher. Following The Filling Process, The Containers Move To The Flexible Film Or Pre-cut Lid Sealing Station Where Heat-sealing Technology Creates An Airtight Seal. In The Final Stage, An İntegrated Thermal Transfer Or İnkjet Coding Unit Prints Expiration Dates, Batch Numbers, And Production Details Onto The Package, Completing The Automated Cycle.
Key Advantages
- High Weighing Accuracy: Equipped With A 14-head Multihead Combination Weigher System, Achieving Weight Tolerances With Extreme Precision.
- Hygienic Design: All Product Contact Surfaces Are Manufactured From AISI 316L Stainless Steel, Fully Compliant With Sanitation Protocols.
- Advanced PLC & Touchscreen: Features A 10-inch Color Touchscreen HMI For Easy Recipe Management, Speed Adjustment, And Real-time Monitoring.
- Modular And Flexible Structure: Allows Fast Mold Changeovers For Different Bowl Dimensions And Lid Types, Reducing Downtime To A Minimum.
- Integrated Coding: Includes A High-resolution Date And Lot Coding System Synchronized Perfectly With The Line Speed.
Applications
This Advanced Packaging Line Serves A Wide Range Of Applications Across The Food İndustry. It İs The İdeal Solution For Confectionery Manufacturers, Dried Fruit And Nut Processors, Snack And Chip Producers, Pulse Packaging Plants, And Frozen Food Facilities. Its Robust Structural Design İs Built For Heavy-duty 24/7 Continuous Operation.
data_object Technical Specifications
| Capacity | 2000 - 12000 Cups/hour |
|---|---|
| Scale Type | 14-Head Multihead Combination Scale |
| Filling Range | 50g - 1000g |
| Control System | Siemens PLC and 10 inch Touch Screen |
| Air Consumption | 6 bar / 600 Liters/min |
| Sealing Station | Servomotor Controlled Heat Sealing |
| Filling Accuracy | ± 0.5g |
| Material Quality | AISI 316L Stainless Steel (Contact Surfaces) |
| Electrical Supply | 380V / 50Hz / 3 Phase |
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