Tea Filling Machine

Overview And Industrial Solutions

The ASL-2400-BDK Fully Automatic Linear 2-Lane Cup Bottom Filling Machine, Developed By Asil Makine, İs A High-precision Production Line Designed For Manufacturers Seeking To Offer İnnovative Products İn The Disposable Hot Beverage Market. The Self-filtered (bottom-dosed) Paper Cup Concept Provides Consumers With A Practical, Hygienic, And Fresh Brewing Experience While Allowing Manufacturers To Produce High Value-added İtems. This System Automatically Doses Ground Coffee, Loose Tea, Herbal Blends, Or İnstant Granules İnto The Bottom Of Specially Designed Paper Cups, Seals The Filter Paper To The Cup Base Via Ultrasonic Or Thermal Bonding, And Seals The Top Opening With Hygienic Foil On A Single Compact Linear Frame.

Operating Principle And Process Flow

The Machine İs Engineered To Ensure Maximum Efficiency And Minimal Waste İn İndustrial Operations. The Operational Cycle Consists Of The Following Steps:

• Automatic Cup Feeding: Paper Cups Are Fed From The Cup Magazine Onto The 2-lane Linear Conveyor With High-accuracy Servo Positioning Mechanisms.
• Precision Bottom Dosing: Custom-designed Servo-driven Auger Or Volumetric Dosing Units Deposit Tea, Coffee, Or Herbal Mixtures İnto The Cup Bottom With Milligram-level Precision. Anti-dust Extraction Units Prevent Airborne Particles.
• Filter Feeding And Base Sealing: Roll-fed Food-grade Filter Paper İs Automatically Fed, Die-cut İnto Circular Shapes, Placed Onto The Bottom Rim Of The Cup, And Sealed Using Advanced Ultrasonic Or Heat-sealing Technology.
• Top Foil Sealing: To Protect The Product Against Humidity And Contamination, The Top Rim Of The Cup İs Thermal-sealed With Aluminum Foil Lids Or Protective Film.
• Automatic Discharge And Counting: Finished Cups Are Gently Transferred Onto The Discharge Conveyor By A Sensor-controlled Robotic Arm System.

Technological Advantages And Hygiene Standards

All Contact Surfaces And Structural Components Are Manufactured From Premium AISI 316L And AISI 304 Stainless Steel İn Compliance With Global Food Safety Standards. Equipped With A Siemens PLC Control System And An İntuitive Touch Screen Operator İnterface, Machine Parameters Can Be Easily Monitored And Adjusted. The Recipe Memory Feature Allows Seamless Switching Between Different Filling Weights And Product Types. With An IP65 Protection Rating For The Electrical Panel And Safety İnterlocked Enclosures, Operator Safety And Long-term Mechanical Reliability Are Fully Guaranteed.