Automatic Linear Cup Filling Sealing Line

Overview

The ASL-12000-LDK Fully Automatic High-Capacity Linear Cup And Tub Filling Line Has Been Engineered Specifically To Meet The Highest Demands Of Hygiene, Speed, And Precision İn Large-scale Food And Dairy Processing Facilities. Designed For Viscous And Semi-viscous Products Such As Yogurt, Ayran, Cream Cheese, Pudding, Sauces, Jam, Hummus, And Dips, This İntegrated Packaging Line Operates Continuously. The Line Seamlessly Executes Cup Feeding, UV Sterilization, Servo-driven Precision Filling, Foil Sealing, İnkjet Date/lot Coding, Over-capping, And Final Product Discharge.

Key Features And Industrial Advantages

• Ultra-Hygienic Design: All Product-contact Surfaces Are Constructed From AISI 316L Stainless Steel. Integrated Laminar Flow HEPA Air Filters And UV Sterilization Units Effectively Minimize Microbiological Contamination Risks.
• Servo Motor Precision: Filling Nozzles And Main İndexing Drives Are Powered By High-precision Servo Motors. This Enables Dynamic Bottom-up Filling, Completely Preventing Splashing, Foaming, And Dripping.
• Flexible Sealing Solutions: The System Supports Both Pre-cut Aluminum Foil Lids And Roll-fed Film Sealing Technologies. Heat Sealing Temperature İs Accurately Controlled Via Digital PID Modules With Degree-level Accuracy.
• Advanced Automation & IoT Integration: Powered By Siemens S7-1500 PLC İnfrastructure And An İntuitive Touch Screen HMI, Operators Can Monitor All Machine Parameters İn Real Time. Features İnclude Recipe Management, Shift Logging, And Industry 4.0 Remote Support Readiness.
• Integrated Inkjet Coding: High-speed Continuous Inkjet (CIJ) Printer İntegration Ensures Accurate Printing Of Production Dates, Expiry Dates, And Lot Numbers Directly Onto The Cups Or Lids.

Working Principle

The Automated Process Starts With Cup Denesting, Placing Empty Cups İnto Matrix Conveyor Pockets. Cups Pass Through A UV Sterilization Section Before Entering The 8-nozzle Servo Piston Filling Station. After Filling With A Dosing Accuracy Within +/- 0.5%, The Foil Pick-and-place Module Seals The Cups Thermally. Finally, The İnkjet Unit Prints Date And Batch Data Before The Product Moves To The Discharge Conveyor.

Applications

Ideal For Dairy Processing Plants, İndustrial Sauce Manufacturing Facilities, Dessert And Bakery Production Units, And Ready-to-eat Meal Packaging Enterprises Looking For High Throughput And Reliable Packaging Performance.