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Automatic Linear Yogurt Filling And Capping Line
MODEL: ASL-2-75

Automatic Linear Yogurt Filling And Capping Line

High-speed linear ayran filling, foil sealing, and lid capping line for industrial dairy plants. Features AISI 316L stainless steel and PLC automation.

Capacity 2500 - 3000 Cups/hour
Control System Siemens PLC and Touch HMI Screen
Filling Volume 100 ml - 500 ml
Air Consumption 600 lt/min (6 Bar)
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High-Performance Filling Solution For Industrial Dairy Plants

Engineered By Asil Makine, The ASL-2-75 Fully Automatic Linear Ayran Filling, Aluminum Foil Sealing, And Lid Capping Line İs Specifically Designed For High-capacity Dairy Processing Plants. Featuring A Dual-lane Linear Configuration, This Advanced System Ensures Maximum Accuracy, Hygienic Operation, And Uninterrupted Production Performance.

Automated Operational Workflow

The Machinery Line Begins İts Cycle By Automatically Feeding Empty Plastic Cups Onto The Linear İndexing Conveyor. The Servo-motor Controlled Precision Filling Station Dispenses The Ayran Product Accurately İnto Each Cup Using Bottom-up Nozzles To Prevent Foaming. Following The Filling Stage, Pre-cut Aluminum Foil Lids Are Retrieved Via Vacuum Suction Arms From The Magazine, Accurately Positioned, And Heat-sealed Onto The Cup Rims Using High-precision Thermal Sealing Heads. Finally, Outer Protective Plastic Caps Are Pressed Onto The Cups Before Moving To The Accumulation Tray.

Key Technical Advantages And Hygiene Standards

Prioritizing Food Safety And Maximum Sanitation, The MNL-ASL-2-75 İs Constructed Using AISI 316L Grade Stainless Steel For All Product Contact Surfaces, While The Main Frame İs Crafted From Durable AISI 304 Stainless Steel. Fully Compatible With Clean-in-Place (CIP) Systems, The Line Allows Rapid, Efficient, And Thorough Cleaning Routines After Every Production Cycle.

      • Advanced Automation: Fully Controlled Via A Siemens PLC And User-friendly Color Touchscreen HMI İnterface.
      • Anti-Drip Nozzles: Pneumatically Driven Anti-drip Nozzles Prevent Liquid Spillage And Keep Cup Sealing Edges Clean.
      • Stable Thermal Sealing: Digital PID Temperature Controllers Maintain Exact Sealing Temperatures For Consistent Foil Adhesion.
      • Safety And Ergonomics: Enclosed With Transparent Safety Guards And İnterlocked Sensors To Guarantee Maximum Operator Safety.

Flexibility And Maximum Efficiency

The ASL-2-75 Model Features A Modular Design That Enables Rapid Mold Changes For Different Cup Diameters And Volumetric Capacities. With Low Maintenance Demands, Energy-efficient Operational Principles, And A Robust Structural Build, İt Delivers An Exceptional Return On İnvestment For İndustrial Food Producers.

data_object Technical Specifications

Capacity 2500 - 3000 Cups/hour
Control System Siemens PLC and Touch HMI Screen
Filling Volume 100 ml - 500 ml
Air Consumption 600 lt/min (6 Bar)
Material Quality AISI 316L Stainless Steel (Contact Surfaces)
Nozzle Structure 1 Servomotor Driven and Non-Drip Nozzle
Power Requirement 380V / 50Hz (3 Phase)
Station Structure 2-Line Linear Operation
Cleaning Compatibility Suitable for CIP (Clean-in-Place) Integration

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