Automatic Rotary Cup Filling Machine

High Hygiene And Precision İn Industrial Beverage Packaging

Developed By Asil Makine, The ASD-1500 Rotary Cup Ayran Filling And Sealing Machine İs Specially Designed For Fully Automatic, High-speed, And Hygienic Packaging Of Low-viscosity Liquid Food Products With A High Foaming Tendency—such As Ayran, Kefir, Turnip Juice, Fruit Juices, And Water—into Pre-formed Plastic Cups. Thanks To İts Compact Rotary Chassis, İt Delivers Maximum Production Capacity While Occupying Minimal Footprint İn The Production Area.

Anti-Foaming Special Bottom-Up Filling Technology

Foam Generated During The Filling Of Fermented Dairy Products Like Ayran And Kefir Makes Accurate Volumetric Dosing Difficult And Risks Contaminating The Cup Rim, Leading To Sealing Defects. The ASD-1500 Features A Servo-motor-driven Bottom-up Filling Mechanism That Lowers The Filling Nozzles Directly To The Bottom Of The Cup And Raises Them Synchronously As The Liquid Rises. This Method Minimizes Liquid Agitation And Eliminates Foam Formation Completely.

Advanced Hygiene And Sterilization Standards

Manufactured To Meet The Highest Food Safety Standards, All Product Contact Surfaces Are Constructed From Certified AISI 316L Stainless Steel. The İntegrated CIP (Clean-in-Place) Line Allows Effortless And Thorough Sanitation After Production Without Needing To Disassemble The Filling Valves. Additionally, The UV Ultraviolet Sterilization Station Treats The İnner Surface Of The Plastic Cups Prior To Filling, Significantly Extending Product Shelf Life Under Cold Chain Conditions.

Station Automation And Working Principle

The High-precision Rotary İndex Table Carries Out The Following Operations Automatically:

• Cup Dropping: Automatic Pneumatic Cup Dispenser Places Cups Accurately İnto The Rotary Pockets.
• UV Sterilization: High-intensity UV Lamps Eliminate Microorganisms İnside The Plastic Cups.
• Servo Bottom-Up Filling: Precise Volumetric Dosing Without Foam Creation.
• Foil Placement: Pre-cut Aluminum Foil Lids Are Picked From The Magazine Via Vacuum And Accurately Positioned.
• Thermal Heat Sealing: PID Temperature-controlled Sealing Heads Ensure Flawless, Leak-proof Thermal Sealing.
• Date Coding & Outfeed: Optional İnkjet Coding Followed By Automatic Discharge Onto The Exit Conveyor Belt.

User-Friendly Automation And Operational Safety

Driven By A Siemens PLC And A 7-inch İntuitive Color Touchscreen Panel, All Operational Parameters—including Fill Volume, Sealing Temperatures, And Machine Speed—can Be Adjusted Easily. Intelligent Sensors Feature 'No Cup - No Fill' And 'No Foil - No Seal' Logic, Preventing Raw Material Waste, Liquid Spillages, And Unplanned Downtime.