Lineer Craem Filling Capping Machine
Automatic 4-head linear ayran filling and aluminum foil capping machine with 5000 cups/hr capacity. PLC controlled, hygienic AISI 316L stainless steel.
Industrial Ayran Packaging Technology
Developed By Asil Makine, The ASL-4-5000 Fully Automatic 4-Head Linear Ayran Filling And Capping Machine Has Been Meticulously Engineered To Meet The Stringent Demands Of Modern Dairy Processing Plants For Extreme Hygiene, Accuracy, And Output Speed. Thanks To İts Specialized Filling Design, İt Delivers Precise Volumetric Filling Without Foaming, Followed By Automated Pre-cut Aluminum Foil Placement And Thermal Sealing For A 100% Leak-proof Packaging Solution.
Advanced Servo-Driven Liquid Dosing
The Servo Motor-driven Piston System Accurately Dynamically Adjusts Filling Speeds And Acceleration Profiles Tailored Specifically To Liquid Characteristics. This Eliminates Splash And Turbulence For Variable Viscosity Products Like Ayran, Kefir, And Liquid Yogurt. Integrated Anti-drip Nozzles Preserve Container Rim Cleanliness, Ensuring Uniform Seal İntegrity And Optimal Shelf Life.
Key Features And Performance Benefits
- High Output Capacity: Operates At Speeds Reaching Up To 5,000 Cups Per Hour Continuously.
- Hygienic Engineering: Product-contact Surfaces Are Constructed From Certified AISI 316L Stainless Steel, Housed İn A Robust AISI 304 Frame.
- CIP (Clean-In-Place) Ready: Equipped With Sanitary CIP Cleaning Valves And Manifolds Compatible With Centralized Sanitation Systems.
- Versatile Packaging Flexibility: Tool-less Quick-changeover Mechanisms Accommodate Various Cup Diameters And Height Specifications Seamlessly.
- Precision Foil Pick-and-Place: Vacuum Suction Systems Place Pre-cut Aluminum Foil Lids With Pin-point Accuracy Prior To Precise Thermal Heat Sealing.
Industry 4.0 Ready Automation
Featuring A Multi-language Siemens / Schneider PLC Coupled With An İntuitive Color Touch HMI Panel, Operators Can Manage All Parameters Efficiently. Stored Recipe Memory Speeds Up Product Transitions Between Varying Cup Sizes And Fill Volumes. Built-in Diagnostic Fault Monitoring Alerts Operators İnstantly To Maintain Peak Uptime. Full Safety Enclosures With İnterlocked Safety Switches Strictly Satisfy İnternational Workplace Safety Guidelines.
data_object Technical Specifications
| Capacity | 4,500 - 5,000 Cups/hour |
|---|---|
| Sealing Type | Pre-Cut Aluminum Foil Thermal Sealing |
| Filling Range | 100 ml - 500 ml |
| Control System | PLC and 7 inch Color Touch Panel |
| Air Consumption | 600 lt/min (6 Bar) |
| Electrical Power | 3.5 kW, 380V, 50Hz, 3 Phase |
| Filling Accuracy | ± 0.5% |
| Material Standards | AISI 316L (Contact Surfaces) / AISI 304 (Chassis) |
| Hygiene Certification | Hygienic Design Suitable for CIP Cleaning |
| Number of Filling Heads | 4 Linear Servo Driven Heads |
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