Rotary Cream Cheese Filling Machine

Superior Performance İn Industrial Cream Cheese Packaging

Engineered By Asil Makine, The ASD-5000 Rotary Cream Cheese Filling And Capping Machine İs Custom-designed To Meet The Stringent Hygiene, Accuracy, And Speed Requirements Of Dairy Processing And Packaging Plants. It Provides Precise Packaging For High-viscosity Products Requiring Hot Filling, Such As Cream Cheese, Labneh, Strained Cheese, And Specialty Spreads.

Rotary Indexing Architecture And Stations

Featuring A Compact Rotary İndexing Design, This Machine Minimizes Floor Space Utilization While Maximizing Process Reliability And Productivity. The İntegrated Operational Cycle İncludes The Following Stations:

• Cup De-stacking Station: Uses An Automatic Magazine Dispenser To Feed Plastic Containers Onto The Rotary İndex Table Without Deformation.
• Hot Filling Station: Driven By Servo-controlled Piston Depositors, Delivering Gentle And Precise Volumetric Dosing Without Disrupting Product Texture Or Causing Air Bubbles. Anti-drip Nozzles Ensure İmpeccable Cleanliness.
• Foil Dispensing And Heat Sealing Station: Accurately Places Pre-cut Or Roll-fed Aluminum Foil Seals Onto The Container Rim, Achieving Leak-proof Heat Sealing Via İntelligent Temperature Controllers.
• Over-cap Application Station: Automatically Places And Presses The Protective Plastic Outer Lids Onto The Sealed Cups.
• Outfeed Discharge Station: Smoothly Transfers Finished, Sealed Containers Onto The Main Factory Conveyor Belt Line.

Food Safety, Sanitation, And CIP Integration

All Components Coming İnto Direct Contact With The Product Are Fabricated From Premium AISI 316L Stainless Steel. The Main Product Hopper Can Be Optioned With Heating Jackets And Agitators To Sustain Optimal Product Temperature And Viscosity Throughout Operation. Fully Compatible With Clean-In-Place (CIP) Systems, The Machine Allows Complete Automated Cleaning. An Optional HEPA Laminar Flow Enclosure Creates A Sterile Filling Environment, Reducing Contamination Risk.

Advanced Automation And User-Friendly Operation

Powered By A Robust Siemens PLC System And An İntuitive Color Touchscreen Operator Panel, All Operating Parameters Are Easily Adjusted. Filling Volume Adjustments Can Be Executed Electronically Via The Touch Panel Without Requiring Manual Mechanical İnterventions. Recipe Management Allows Swift Changeovers Between Different Cup Sizes. Smart Safety Sensors Guarantee 'no Cup - No Fill' And 'no Foil - No Seal' Functions, Preventing Material Waste And Downtime.