Rotary Cup Filling Sealing Machine
High-precision rotary 4-cavity cup filling and sealing machine. Hygienic design compliant with food standards and fully automatic operation system.
High-Performance Rotary Cup Filling and Sealing Technology
Specially engineered by Asil Makine for the industrial food and packaging sectors, the rotary 4-cavity plastic cup filling and sealing machine combines high production capacity with maximum hygiene standards. Featuring a fully enclosed AISI 304 grade stainless steel sanitary cabinet design with large clear safety glass doors, operational processes can be monitored under the highest occupational safety standards. The top inspection windows facilitate easy intervention during production while completely preventing dust and other external contaminants from contacting the product.
The precision circular rotary table mechanism is equipped with 4-cavity oval cup nests. This design ensures that cups are positioned with vibration-free, millimetric accuracy between the filling, foil sealing, and cutting stations. The multi-head piston filling station guarantees drip-free, precise weight-controlled filling of liquid, semi-fluid, and highly viscous paste-like products such as yogurt, sauces, cream cheese, ready meals, and ice cream. The stainless steel nozzles are designed for easy cleaning and are fully CIP-compatible.
The roll-fed top aluminum or plastic foil film sealing and cutting mechanism works integrated with tension rollers to deliver a flawless, airtight seal. The waste film rewinder unit automatically collects leftover foil scraps after the sealing process, maintaining an ultra-clean working environment. Thanks to the integrated thermal inkjet date and batch coding system, production and expiration dates are printed with high resolution onto the sealed cups instantly.
The finished sealed cups are smoothly discharged onto the exit conveyor belt via an automatic discharge system. The high-tech digital PLC touchscreen integrated on the side frame allows the operator to easily monitor and adjust all parameters, including temperature, filling speed, and rotary table speed. The machine frame proudly features a laser-engraved metal ASİL MAKİNE logo badge, reflecting premium engineering quality.
Key Features and Advantages
- Fully Enclosed Sanitary Cabinet: Maximum occupational safety and hygiene with AISI 304 stainless steel frame and tempered safety glass.
- 4-Cavity Precision Rotary Table: Indexing mechanism providing high-speed and vibration-free cup transfer.
- Multi-Functional Piston Filling: Anti-drip nozzle system designed for both liquid and highly viscous products.
- Foil Tensioning & Waste Rewinding: Automatic roll system that winds waste foil and ensures smooth sealing.
- Integrated Coding System: High-resolution thermal inkjet printer for real-time date and batch coding.
- PLC Touchscreen Control Panel: User-friendly interface for synchronized management of all stations from a single point.
data_object Technical Specifications
| Coding | Integrated Thermal Inkjet Printer"\n |
|---|---|
| Capacity | 3200 - 4000 cups/hour |
| Cavity Count | 4-Cavity (Rotary Table) |
| Sealing Type | Roll-fed Foil Heat Sealing & Cutting |
| Filling Range | 50 ml - 1000 ml (Piston) |
| Control System | PLC Touchscreen (HMI) |
| Frame Material | AISI 304 Stainless Steel |
| Air Consumption | 600 l/min (6 Bar) |
| Electrical Power | 3.8 kW, 3 Phase, 380V |
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